DIY Bean Bag Chair: Easy Step-by-Step Guide

Sep 9, 2025 by Mei Lin 44 views

Hey guys! Ever wanted a super comfy, squishy spot to just chill and relax? Well, you're in the right place! Today, we’re diving into a fun and surprisingly simple project: making your very own bean bag chair. Forget those expensive store-bought ones – we're going to create a custom, cozy haven tailored just for you. Whether you’re a seasoned sewist or a total newbie, this step-by-step guide will have you lounging in your handmade bean bag in no time. So, grab your fabric, thread, and let's get started!

Why Make Your Own Bean Bag Chair?

Before we jump into the nitty-gritty, let’s talk about why making your own bean bag chair is such a fantastic idea. First off, it's a huge money-saver. Those store-bought bean bags can cost a small fortune, but by making it yourself, you’re only paying for the materials, which are significantly cheaper. You have complete control over the fabric, the size, and even the shape. Want a giant, plush bean bag that engulfs you in comfort? Go for it! Prefer a smaller, more structured chair? No problem! This project is all about customization. This is your chance to let your creativity shine! You can choose fabrics that match your décor, add fun embellishments, or even upcycle old materials. A homemade bean bag chair adds a personal touch to your space that you just can't get from a store. Plus, you get the satisfaction of saying, “I made this!” every time someone compliments your comfy creation.

Materials You'll Need

Alright, let's gather our supplies! This is the fun part where you get to choose your fabrics and envision your final masterpiece. Here’s a breakdown of what you’ll need to make your awesome bean bag chair:

Fabric: This is the star of the show! You’ll need two types of fabric: an inner liner and an outer cover. For the inner liner, a durable, non-stretch fabric like muslin or cheap cotton is perfect. This will hold the beans and prevent them from escaping. For the outer cover, the sky's the limit! Consider durable options like denim, canvas, corduroy, or even upholstery fabric. The amount of fabric you need will depend on the size of your bean bag chair, but a good rule of thumb is about 3-5 yards for the outer cover and the same amount for the inner liner. Measure the amount of fabric needed based on the size of the bean bag chair you are intending to make. A larger chair will require more fabric, while a smaller one will need less. It's always a good idea to buy a little extra, just in case.
Bean Bag Filling: This is what gives your chair its squishy, huggable quality. Polystyrene beans (also known as EPS beads) are the most common filling. You can find them at most craft stores or online. The amount you need will depend on the size of your chair, but a typical large bean bag chair can take anywhere from 100 to 200 liters of filling. You can use recycled filler materials such as shredded foam, fabric scraps, or even old clothes. These materials add a unique texture and help reduce waste, but they may compress more quickly than polystyrene beads and require occasional refilling. Always handle bean bag filling with care, as the small beads can create a mess and pose a choking hazard if ingested. Consider filling the bean bag chair in a contained area or using a large funnel to minimize spills.
Sewing Machine: Unless you're a glutton for hand-sewing punishment, a sewing machine will make this project a whole lot easier and faster. Make sure your machine is in good working order and threaded correctly. You might need to adjust the settings depending on the thickness of your fabric. For heavier fabrics like denim or canvas, use a stronger needle and a longer stitch length to ensure durable seams. Practice sewing on scrap fabric to get a feel for the machine settings and your fabric. This will help prevent mistakes on your final project.
Thread: Choose a strong, durable thread that matches your fabric. Polyester thread is a good all-around choice. For heavier fabrics, you might want to use a heavier-duty thread. Ensure the thread color matches your fabric for a seamless finish, or choose a contrasting color for a decorative effect. High-quality thread will prevent seams from unraveling and extend the life of your bean bag chair. Always test the thread on a scrap piece of fabric to ensure it is compatible and strong enough for the project.
Scissors or Rotary Cutter: For cutting fabric, sharp scissors or a rotary cutter and mat are essential. A rotary cutter can be especially helpful for cutting large pieces of fabric quickly and accurately. Keep your scissors sharp to prevent snagging and ensure clean cuts. Using a self-healing cutting mat with a rotary cutter provides a stable surface and helps protect your work area.
Measuring Tape or Ruler: Accurate measurements are crucial for a well-proportioned bean bag chair. A measuring tape or ruler will help you cut your fabric to the correct size and shape. Measure twice, cut once! Precise measurements ensure that your pattern pieces fit together perfectly and result in a professional-looking final product.
Pins or Fabric Clips: These are essential for holding your fabric pieces together while you sew. Pins are a classic choice, but fabric clips can be easier to use and won't leave pinholes in your fabric. Use plenty of pins or clips to keep the fabric layers aligned and prevent shifting during sewing. This will result in more accurate seams and a neater finish.
Zipper (Optional): A zipper on the outer cover will allow you to remove and wash it. This is especially handy if you choose a fabric that's prone to getting dirty. Select a zipper that is long enough to allow easy removal of the inner liner, typically around 20-30 inches. Install the zipper carefully, ensuring it is securely sewn and functions smoothly. A zipper also makes it easier to refill the bean bag chair with more filling as needed.
Paper for Pattern (Optional): If you're creating your own shape, you might want to make a paper pattern first. This will help you visualize the final product and ensure your fabric pieces are the right size and shape. Use large sheets of paper, such as butcher paper or pattern paper, to draw your pattern pieces. Label each piece clearly and indicate seam allowances to avoid confusion during the cutting process.

Step-by-Step Instructions

Okay, we've got our materials, and we're ready to rumble! Let’s break down the process of making your bean bag chair into manageable steps:

1. Cut the Fabric

First things first, let’s cut out our fabric pieces. The most common shape for a bean bag chair is a large, round or oval shape, but you can get creative and make a square, rectangular, or even a teardrop shape. For simplicity's sake, we’ll go with the round shape. Begin by determining the desired size of your bean bag chair. A diameter of 36 to 48 inches is a good starting point for a standard-sized chair. Using your chosen dimensions, draw a circular or oval pattern on your paper. You can use a large compass, a string and pencil, or even trace around a large object like a bucket or a circular table. Alternatively, you can download a printable pattern online if you prefer a more precise template.

Once you have your pattern, lay it out on your fabric and trace around it, adding a seam allowance of about 1/2 inch to 1 inch. This extra fabric will allow for stitching the pieces together without making the final size smaller than intended. Cut out the fabric pieces carefully along the traced lines. You will need two circles or ovals for the outer cover and two for the inner liner. Precise cutting ensures that the pieces fit together properly and the final product has a neat, professional appearance. Label each piece, such as “Outer Cover - Top,” “Outer Cover - Bottom,” “Inner Liner - Top,” and “Inner Liner - Bottom,” to avoid confusion during the sewing process. This step-by-step approach ensures a smooth and accurate cutting process, which is essential for a well-made bean bag chair.

2. Sew the Inner Liner

Now, let’s create the inner liner, which will hold the bean bag filling. This step is crucial as it ensures the filling stays contained and prevents messy spills. Take the two fabric pieces you cut for the inner liner and place them right sides together. This means the sides of the fabric you want to be on the outside of the finished liner should be facing each other. Align the edges carefully and pin them together, leaving a 1/2 inch seam allowance. Pins should be placed every few inches to hold the fabric securely and prevent shifting during sewing. Consistent pinning leads to more accurate seams and a neater finish.

Using your sewing machine, stitch around the perimeter of the circle or oval, leaving a 12-15 inch opening. This opening is essential for filling the liner with beans. Backstitch at the beginning and end of your seam to secure the stitches and prevent unraveling. Sew slowly and steadily, maintaining a consistent seam allowance. Once you've stitched almost all the way around, remove the pins and carefully turn the liner right side out. This step reveals the sewn seam and prepares the liner for filling. A well-sewn inner liner is the foundation of a durable bean bag chair, ensuring the filling stays contained and the chair maintains its shape. Double-check the seams to ensure there are no gaps or weak spots before moving on to the next step.

3. Fill the Inner Liner

Time to give your bean bag chair its squishy personality! This is where the bean bag filling comes in. This step requires a bit of patience and careful handling to avoid making a mess. Open the bag of polystyrene beans or your chosen filling material. It's a good idea to do this in a well-ventilated area, as the beads can create dust. Using a large funnel or a makeshift funnel made from a cardboard tube, carefully pour the filling into the opening in the inner liner. Fill the liner gradually, stopping periodically to check the firmness. You want the bean bag to be comfortable and supportive, not overstuffed or too flimsy.

For a standard-sized bean bag chair, you'll likely need between 100 and 200 liters of filling. Adjust the amount based on your personal preference and the size of the liner. Once the liner is filled to the desired level, carefully pin the opening closed. This prevents the beans from escaping while you sew the opening shut. Using your sewing machine, stitch the opening closed with a strong seam, backstitching at the beginning and end to secure the stitches. Double-check the seam to ensure it is completely closed and there are no gaps. A securely filled inner liner is crucial for the longevity and comfort of your bean bag chair. If you've chosen to use recycled materials, such as shredded foam or fabric scraps, ensure they are evenly distributed inside the liner for consistent support. This careful filling process ensures your bean bag chair has the perfect balance of comfort and support.

4. Sew the Outer Cover

Now for the fun part – creating the stylish outer cover! This is where you get to showcase your chosen fabric and design. Take the two fabric pieces you cut for the outer cover and place them right sides together, just like you did for the inner liner. Align the edges carefully and pin them together, leaving a 1/2 inch seam allowance. Ensure the pins are placed every few inches to hold the fabric securely. If you're using a patterned fabric, take extra care to match the patterns at the seams for a professional look. This attention to detail will enhance the overall appearance of your finished bean bag chair.

Using your sewing machine, stitch around the perimeter of the circle or oval, leaving a 20-30 inch opening for the zipper (if you're using one) or a 12-15 inch opening if you're not. Backstitch at the beginning and end of your seam to secure the stitches. Sew slowly and steadily, maintaining a consistent seam allowance. If you are adding a zipper, now is the time to install it. Follow the zipper manufacturer's instructions for installation, ensuring it is securely sewn into the opening. A well-installed zipper allows for easy removal of the outer cover for washing and makes it easier to refill the bean bag chair in the future. If you're not using a zipper, simply leave an opening similar to the one you left in the inner liner. This opening will be used to insert the filled inner liner. A neatly sewn outer cover not only looks great but also adds durability and longevity to your bean bag chair. Double-check the seams and zipper (if applicable) to ensure they are strong and secure before moving on to the next step.

5. Insert the Inner Liner

Almost there! It's time to combine the inner liner and outer cover to bring your bean bag chair to life. Turn the outer cover right side out. This step will reveal the finished side of the fabric and prepare it for the inner liner. Carefully insert the filled inner liner into the opening in the outer cover. This may require some maneuvering, especially if your bean bag chair is large or the opening is snug. Gently push and arrange the inner liner inside the outer cover, ensuring it fits smoothly and evenly. Avoid forcing the liner, as this could damage the seams or cause the filling to shift unevenly.

Once the inner liner is fully inside the outer cover, align the edges of the opening. If you've installed a zipper, simply close it to secure the inner liner. If you haven't used a zipper, pin the opening closed, ensuring the edges are aligned and the seam allowance is consistent. Use plenty of pins to prevent shifting during sewing. Using your sewing machine, stitch the opening closed with a strong seam, backstitching at the beginning and end to secure the stitches. Double-check the seam to ensure it is completely closed and there are no gaps. A well-inserted inner liner and a securely closed opening are essential for a comfortable and durable bean bag chair. Take your time with this step to ensure a professional finish. Fluff and shape the bean bag chair to distribute the filling evenly, and you're ready to relax in your new creation!

6. Finishing Touches

Congratulations, guys! You’ve made your very own bean bag chair! But before you sink into squishy bliss, let’s add some finishing touches. These little details can make a big difference in the overall look and feel of your creation. Start by checking all the seams one last time. Look for any loose threads or gaps that may have been missed. Trim any excess threads to create a clean and professional finish. Reinforce any weak spots with additional stitching, especially in high-stress areas like the corners and around the zipper (if applicable).

Give your bean bag chair a good fluff and shape. This will help distribute the filling evenly and create the desired shape and comfort level. If you find any areas that are too firm or too soft, you can adjust the filling by adding or removing some beans. For added flair, consider adding decorative elements such as buttons, tassels, or piping around the edges. These embellishments can enhance the aesthetic appeal of your bean bag chair and make it a unique reflection of your personal style. If you want to make your bean bag chair even more personalized, consider adding appliqués, embroidery, or fabric paint designs. These custom touches can transform your bean bag chair into a one-of-a-kind piece of furniture. Take a step back and admire your handiwork. You've created a comfortable and stylish addition to your home that you can be proud of. Now, go ahead and sink into your new bean bag chair and enjoy the fruits of your labor!

Tips for Success

To make sure your bean bag chair turns out amazing, here are a few extra tips and tricks:

Choose the Right Fabric: The fabric you choose will greatly impact the look, feel, and durability of your bean bag chair. For the outer cover, consider durable fabrics like denim, canvas, or upholstery fabric. These materials can withstand regular use and are less likely to tear or wear out quickly. If you want a softer, more luxurious feel, consider using corduroy or a plush fabric. For the inner liner, a non-stretch fabric like muslin or cheap cotton is ideal. This will prevent the filling from stretching the fabric and potentially escaping. When selecting fabric, also consider the color and pattern. Choose colors and patterns that complement your home décor and reflect your personal style. Before cutting your fabric, pre-wash it to prevent shrinkage after sewing. This ensures that your finished bean bag chair will maintain its size and shape. Test the fabric for colorfastness by rubbing it with a damp cloth. This will help you avoid issues with color bleeding or fading.
Use a Strong Seam: A strong seam is crucial for a durable bean bag chair. Use a sturdy thread, such as polyester thread, and a consistent seam allowance. Backstitch at the beginning and end of each seam to secure the stitches and prevent unraveling. For added strength, consider using a serger or overlock machine to finish the edges of the fabric. This will prevent fraying and create a more professional-looking seam. If you don't have a serger, you can use a zigzag stitch on your regular sewing machine to finish the edges. When sewing, maintain a consistent stitch length and tension to ensure the seam is uniform and strong. Double-check your seams after sewing to identify and reinforce any weak spots. By focusing on strong seam construction, you can create a bean bag chair that will withstand regular use and last for years.
Fill it Right: The amount of filling you use will greatly affect the comfort and shape of your bean bag chair. Avoid overfilling or underfilling the chair. An overfilled chair will be too firm and uncomfortable, while an underfilled chair will lack support. A good rule of thumb is to fill the chair about two-thirds to three-quarters full. This will allow the filling to shift and mold to your body, providing optimal comfort. When filling the chair, use a large funnel or a makeshift funnel made from a cardboard tube to minimize spills. Work in a well-ventilated area, as polystyrene beads can create dust. If you find that the chair is too firm or too soft after filling, you can easily add or remove some beans to adjust the comfort level. Consider using a mix of different fillings, such as polystyrene beads and shredded foam, to create a unique texture and feel. Proper filling is essential for a comfortable and supportive bean bag chair, so take your time and adjust the filling until it's just right.
Get Creative with Shapes and Sizes: Don’t feel limited to the traditional round shape! Experiment with different shapes and sizes to create a bean bag chair that perfectly fits your space and style. Square or rectangular bean bag chairs can be a great option for smaller spaces or for creating a more structured look. Teardrop or pear-shaped chairs offer a unique and stylish alternative to the classic round shape. Consider the dimensions of your room and the intended use of the chair when choosing a shape and size. A larger chair is ideal for lounging and relaxing, while a smaller chair is perfect for reading or watching TV. You can even create a custom pattern using multiple fabric pieces to achieve a truly unique design. Use paper or cardboard to create a template for your chosen shape and size. Get creative with your design and let your imagination run wild! By experimenting with different shapes and sizes, you can create a bean bag chair that is both functional and stylish.

Enjoy Your New Bean Bag Chair!

There you have it! You’ve successfully created your own comfy, stylish bean bag chair. Now, all that’s left to do is kick back, relax, and enjoy your new favorite spot. You deserve it, you crafting superstar! This is your chance to show off your handiwork and bask in the comfort of your personalized creation. Whether you use it for reading, watching movies, or just taking a nap, your bean bag chair is sure to become a beloved addition to your home. Don't forget to share your creation with friends and family – they'll be amazed by your skills! And who knows, you might even inspire them to try making their own. So go ahead, sink into the squishy goodness and savor the satisfaction of a job well done. You've earned it!